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ft818:aio_box:v1 [2020/04/26 22:29]
f4ija
ft818:aio_box:v1 [2020/04/30 10:32] (current)
f4ija
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 I've printed it with standard PLA, but the green of Dailyfil is quite good and give it a better military feeling, even it's not the right OTAN green. I've printed it with standard PLA, but the green of Dailyfil is quite good and give it a better military feeling, even it's not the right OTAN green.
 +
 +This version weight is **2150g all included** (3d printed parts, CNC milled parts, FT-818 with its internal battery pack, the 3S2P lithium 18650 battery pack, RPI, connectors, etc).
  
 ===== List of components ===== ===== List of components =====
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 | XT60 socket with screw mount | 2 | [[https://​fr.aliexpress.com/​item/​32951358728.html?​spm=a2g0s.9042311.0.0.27426c37kWD6tv|link]] | one for external power for FT-818 and second one for the RPI4 | | XT60 socket with screw mount | 2 | [[https://​fr.aliexpress.com/​item/​32951358728.html?​spm=a2g0s.9042311.0.0.27426c37kWD6tv|link]] | one for external power for FT-818 and second one for the RPI4 |
 | Lithium charger 2A | 2 | [[https://​fr.aliexpress.com/​item/​4000015965458.html?​spm=a2g0o.productlist.0.0.543046eabSOLgR&​algo_pvid=4c751f80-3bf0-4456-84dd-25e3e0a956bc&​algo_expid=4c751f80-3bf0-4456-84dd-25e3e0a956bc-9&​btsid=0b0a01f815866358189092201e5428&​ws_ab_test=searchweb0_0,​searchweb201602_,​searchweb201603_|link]] | to charge the battery pack | | Lithium charger 2A | 2 | [[https://​fr.aliexpress.com/​item/​4000015965458.html?​spm=a2g0o.productlist.0.0.543046eabSOLgR&​algo_pvid=4c751f80-3bf0-4456-84dd-25e3e0a956bc&​algo_expid=4c751f80-3bf0-4456-84dd-25e3e0a956bc-9&​btsid=0b0a01f815866358189092201e5428&​ws_ab_test=searchweb0_0,​searchweb201602_,​searchweb201603_|link]] | to charge the battery pack |
-Lever good quality switches | 3 | [[https://​www.conrad.fr/​p/​interrupteur-a-levier-1-x-offon-tru-components-tc-r13-2-05-1587664-250-vac-15-a-a-accrochage-1-pcs-1587664|link]] | To select power supplies or battery, see below explanations |+Good quality ​lever switches | 3 | [[https://​www.conrad.fr/​p/​interrupteur-a-levier-1-x-offon-tru-components-tc-r13-2-05-1587664-250-vac-15-a-a-accrochage-1-pcs-1587664|link]] | To select power supplies or battery, see below explanations |
 | SO239 connector with base plate | 1 | [[https://​fr.aliexpress.com/​item/​32842454088.html?​spm=a2g0o.productlist.0.0.69185eb9MNdEKr&​algo_pvid=65133430-fcb1-4c0e-b6dc-678800854d4e&​algo_expid=65133430-fcb1-4c0e-b6dc-678800854d4e-7&​btsid=0b0a182b15879309056163941e7ef2&​ws_ab_test=searchweb0_0,​searchweb201602_,​searchweb201603_ | SO239 connector with base plate | 1 | [[https://​fr.aliexpress.com/​item/​32842454088.html?​spm=a2g0o.productlist.0.0.69185eb9MNdEKr&​algo_pvid=65133430-fcb1-4c0e-b6dc-678800854d4e&​algo_expid=65133430-fcb1-4c0e-b6dc-678800854d4e-7&​btsid=0b0a182b15879309056163941e7ef2&​ws_ab_test=searchweb0_0,​searchweb201602_,​searchweb201603_
 |link]] | | |link]] | |
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 | 12V to 5V step down + USB | 1 | [[https://​www.ebay.fr/​itm/​9V-36V-12V-24V-to-5V-5A-Car-USB-Charger-Module-DC-DC-Buck-Step-Down-Converter/​262991446401?​hash=item3d3b830181:​g:​iDMAAOSwuspZAJ~Z|link]] | To power the RPI4 and eventually to recharge your smartphone device | | 12V to 5V step down + USB | 1 | [[https://​www.ebay.fr/​itm/​9V-36V-12V-24V-to-5V-5A-Car-USB-Charger-Module-DC-DC-Buck-Step-Down-Converter/​262991446401?​hash=item3d3b830181:​g:​iDMAAOSwuspZAJ~Z|link]] | To power the RPI4 and eventually to recharge your smartphone device |
 | RJ45 socket | 1 | [[https://​www.conrad.fr/​p/​prolongateur-rj45-femelle-8p8c-vers-rj45-femelle-8p8c-cliff-cp30220-1-pcs-1383229|link]] | To directly connect to the RPI through RJ45 | | RJ45 socket | 1 | [[https://​www.conrad.fr/​p/​prolongateur-rj45-femelle-8p8c-vers-rj45-femelle-8p8c-cliff-cp30220-1-pcs-1383229|link]] | To directly connect to the RPI through RJ45 |
 +| 4mm banana socket | 1 | [[https://​www.conrad.fr/​p/​borne-de-polarite-stylo-4-mm-tru-components-tc-r1-14m-b-1587894-noir-10-a-1-pcs-1587894|link]] | for counterpoise connection |
  
 I don't speak here about small parts like M3 screws, nuts, nickel plates for the battery pack, wires, etc etc. I don't speak here about small parts like M3 screws, nuts, nickel plates for the battery pack, wires, etc etc.
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 I need to salvage a connector, to unmount the screw, remove the shield in order to solder it. OK, it's unshielded, but on about 30mm, after some tests, that seems to be fine. I need to salvage a connector, to unmount the screw, remove the shield in order to solder it. OK, it's unshielded, but on about 30mm, after some tests, that seems to be fine.
  
-OK, now, let's take a look+OK, now, let's take a look to the rear side : 
 + 
 +{{ :​ft818:​aio_box:​coimg_20200426_190415.jpg?​600 |}} 
 + 
 +There are the 2 fans, and the RJ45 panel mount connector. I've been thinking a bit if it's a good idea or not. As I use my RPI4 with VNC viewer, I can connect through my smartphone, a tablet, a computer directly by wifi. Just to be precise, I didn't configure a hotspot inside the RPI, I create a hotspot on my smartphone and here we are, everything is in fact connected to my smartphone. 
 + 
 +BUT, what if there is some wifi interferences or other problems ? That's why I've added this connector. I've configured a fixed IPV4 address on the RPI, so I can connect a computer, configured the same way, with a fixed address. 
 + 
 +Just in case... 
 + 
 +The right side : 
 + 
 +{{ :​ft818:​aio_box:​coimg_20200426_190350.jpg?​600 |}} 
 + 
 +On this side, you've got a hole for the mic, headphone connector of the FT-818 and you've got a banana plug. This connector is directly connected to the body of the FT-818 by the ground screw and is designed to connect a ground wire, counterpoise,​ etc. 
 + 
 +Now you just need to have your counterpoises wires with a banana connector. Very easy to plug and unplug, and resistant, quite big contacts. 
 + 
 +Last but not least, the step down board comes with a USB plug to connect for example your smartphone in order to recharge it. pretty neat if you've running low on battery. That way you don't need to carry an extra power bank. 
 + 
 +===== Accessories port ===== 
 +There are 5 holes with insert for M5 nuts on the left side. The idea is to have the hability to add so extra components on the box, and firmly attach them for on field operation. 
 + 
 +The first example is this jaw to maintain an MFJ1899T antenna (also know as ATX Walkabout 2) on the BNC connector : 
 + 
 +{{ :​ft818:​aio_box:​coimg_20200430_093715.jpg?​600 |}} 
 + 
 +{{ :​ft818:​aio_box:​coimg_20200430_093725.jpg?​600 |}} 
 + 
 +I've always thought that this kind of whip antenna is very dangerous for the BNC connector. If you shock it, you can damage a lot your radio, even more true when you are on field operations. 
 + 
 +So that way, it's firmly maintened to avoid that, and why not use it as a manpack mobile station. 
 + 
 +I know there are other antennas like that, and the design could be adjusted for other types of antennas too. 
 +===== Files ===== 
 +You can download the global archive here : {{ :​ft818:​aio_box:​files_v1.zip |}} 
 + 
 +Please don't forget that it's still a prototype, V1 version. I tried to solve any issues I've seen on building it, but it's still a bit tricky to build it. 
 ===== Pictures ===== ===== Pictures =====
  
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 {{ :​ft818:​aio_box:​coimg_20200426_190313.jpg?​600 |}} {{ :​ft818:​aio_box:​coimg_20200426_190313.jpg?​600 |}}
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-{{ :​ft818:​aio_box:​coimg_20200426_190350.jpg?​600 |}} 
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-{{ :​ft818:​aio_box:​coimg_20200426_190415.jpg?​600 |}} 
  
 {{ :​ft818:​aio_box:​coimg_20200426_190715.jpg?​600 |}} {{ :​ft818:​aio_box:​coimg_20200426_190715.jpg?​600 |}}
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 {{ :​ft818:​aio_box:​coimg_20200426_190851.jpg?​600 |}} {{ :​ft818:​aio_box:​coimg_20200426_190851.jpg?​600 |}}
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ft818/aio_box/v1.1587932940.txt.gz · Last modified: 2020/04/26 22:29 by f4ija